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Residual stress characterisation in forgings for aeroengine application

The development of more advanced nickel-base superalloys with improved high temperature mechanical properties has required the development of advanced thermo-mechanical processing routes. These have been developed to optimize component mechanical properties, whilst avoiding the generation of large residual stresses, which may cause catastrophic failure of component during heat treatment or distortion during machining operations, hence increasing scrap rate. Considering the costs of such highly engineered aerospace components this is clearly a very undesirable outcome.

For this reason it is important to develop a better understanding of how the residual stresses are generated during the forging and subsequent thermal processing steps. By understanding the stresses that develop at each stage of the manufacturing process it will be possible to develop more advanced, "smart" cooling processes.

At the same time, it is necessary to develop better strategies to mitigate arising stresses during subsequent annealing heat treatments without compromising the highly sensitive superalloy microstructures and mechanical properties.

The project will provide a fundamental underpinning to current efforts aimed at improving residual stress and life component prediction capabilities within Rolls-Royce and their supply chain. Some of the experiments required for this project will be carried out at large scale research facilities using neutron diffraction.

Degree Type

4 year EngD

Eligibility

Minimum 2.1 or MSc

Funding

EngD studentship with £5k top up for student from Rolls-Royce. Funding for UK students only.

Start Date

Not later than 01.10.2008

Application Deadline

31.07.2008

Reference

EngD/07/MP/01

Supervisor Contact Details

For further information about the project, please contact:

Michael Preuss

Email: michael.preuss@manchester.ac.uk
Tel:  0161 3063560

Admissions Contact

Postgraduate Team, School of Materials
Email: pg-materials@manchester.ac.uk
Tel:  +44 (0)161 306 4824

How to Apply

You can apply for postgraduate opportunities online quoting the project reference number.

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